Turning Center
KT-35
KT Series [Box]
Incorporating a 30° slant wedge saddle design and a robust heavy-duty foundation, we have strategically optimized the overall machine structure’s rigidity, specifically focusing on enhancing the stability of the headstock, turret, and tailstock components.
We place a strong emphasis on delivering enduring precision in metal cutting and extending the lifespan of cutting tools.
Hand Scraping Techniques
- The utilization of manual scraping techniques significantly enhances machining precision, operational stability, and the overall durability of the machine tool.
- These techniques guarantee impeccable alignment among diverse components, thereby equipping the machine tool to effectively address a multitude of intricate machining tasks.
Ball Screw
- All our products are equipped with high class ball screws, ensuring high positioning accuracy.
- We employ a ball screw pretension design across all axes to effectively minimize the need for backlash compensation in the machine body.
- This results in exceptional repeatability and positioning accuracy.
Spindle
- The headstocks feature one-piece castings. We install high-precision bearings from NSK/TNT, renowned for their capacity to withstand heavy bearing loads, delivering exceptional precision and durability performance.
Turret
- Rapid Tool Change: The servo system allows for quick tool changes, reducing downtime and increasing production efficiency.
- Versatility: It can accommodate various tools, adapting to different machining needs and increasing processing flexibility.
- High Automation Level: When combined with CNC systems, it enables a higher level of automation, minimizing manual intervention.
- Reduced Vibration: Servo control effectively reduces vibration during tool movement, improving surface quality.
| Item | KT-35 |
|---|---|
| Controller | Fanuc 0i-TF Plus |
| Bed swing diameter | 600 mm |
| Saddle swing diameter | 400 mm |
| Maximum turning diameter | 580 mm |
| Maximum turning length | 1180 mm |
| Bar capacity | 105 mm |
| Power chuck diameter | 15” |
| Spindle motor power | 15/18.5 kw |
| Spindle speed | 3000 rpm |
| Spindle nose taper | A2-11 |
| Spindle bearing diameter | 160 mm |
| Spindle taper | 1/20 |
| X-axis travel | 290+25 mm |
| Z-axis travel | 1180 mm |
| X-axis rapid feed rate | 20 m/min |
| Z-axis rapid feed rate | 20 m/min |
| Guide way type | Box |
| Turret driven type | Servo |
| Tool capacity | 10T |
| OD tool shank size | 25 mm |
| ID tool shank size | 40 mm |
| Tailstock travel positioning | Hydraulic |
| Tailstock quill travel | 150 mm |
| Tailstock base travel | 1125 mm |
| Quill taper size | MT#5 |
| Quill taper diameter | 85 mm |
| Floor space (LxWxH) | TBC |
| Machine weight | 5900 kg |
DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.
| Item | KT-35 |
|---|---|
| Controller | Fanuc 0i-TF Plus |
| Bed swing diameter | 23.6” |
| Saddle swing diameter | 15.7” |
| Maximum turning diameter | 22.8” |
| Maximum turning length | 46.5” |
| Bar capacity | 4.1” |
| Power chuck diameter | 15” |
| Spindle motor power | 15/18.5 kw |
| Spindle speed | 3000 rpm |
| Spindle nose taper | A2-11 |
| Spindle bearing diameter | 6.3” |
| Spindle taper | 1/20 |
| X-axis travel | 11.4+1.0” |
| Z-axis travel | 46.5” |
| X-axis rapid feed rate | 20 m/min |
| Z-axis rapid feed rate | 20 m/min |
| Guide way type | Box |
| Turret driven type | Servo |
| Tool capacity | 10T |
| OD tool shank size | 1.0” |
| ID tool shank size | 1.6” |
| Tailstock travel positioning | Hydraulic |
| Tailstock quill travel | 6” |
| Tailstock base travel | 44.3” |
| Quill taper size | MT#5 |
| Quill taper diameter | 3.3” |
| Floor space (LxWxH) | TBC |
| Machine weight | 5900 kg |
DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.
Bar Feeder
- The optional automatic bar feeder enhances productivity by reducing material feeding time. It imposes no limitations on spindle speed or material shape.
- Various feeding torques can be applied to accommodate different material diameters, weights, and lengths, preventing material deformation.
Parts Catcher
- The parts catcher automatically receives finished parts, offering convenient access without the need to open the machine door.
- This highly efficient system is operator friendly.
Tool Presetter
- The optional Renishaw or Marposs tool probe accessory significantly boosts production output and minimizes machine idle time.
- It precisely measures cutting tool length and diameter, providing solutions for tool setting, broken tool detection, component setup, in-cycle gauging, and initial component inspection, with automatic offset updates.
Oil Mist Collector
- Environmental Protection: Effectively collects and recycles oil mist, reducing air pollution and protecting the work environment.
- Cost Reduction: Recovered oil mist can be reused, lowering the consumption costs of lubricating oil.
- Enhanced Safety: Reduces the accumulation of oil mist in the workplace, decreasing the risk of fire and slips.
- Improved Working Conditions: Lowers oil mist concentration, enhancing worker health and comfort.
- Extended Equipment Life: Keeps machine parts clean, reducing corrosion and wear from oil mist.
Gantry Loading and Unloading System
- A Gantry Loading/Unloading System, when used with a CNC machine, is an automated material handling system designed to load and unload workpieces into and out of the lathe's work area.
- Increased Productivity: Automation reduces downtime between machining operations, leading to higher throughput and productivity.
- Reduced Labor Costs: Operators are freed up to perform more skilled tasks or oversee multiple machines, reducing the need for dedicated machine tenders.
- 24/7 Operation: Automated systems can run continuously, allowing for unmanned machining during nights or weekends.
Oil Skimmer
- Recycling opportunities: to re-use the skimmed oil elsewhere or sell it for recycling.
- Extend coolant life: to have oil free coolant can also extend its usefulness and effectiveness, reducing the expense on maintenance and coolant replacement.
- Esthetic benefits: to cut down on the amount of smoke generated from the cutting tool coming into contact with coolant thereby creating a cleaner workplace.