Automation Solution
Gantry Robot
Stacking Pallets
An automatic parts loading and unloading system provides a solution to the high labor mobility issue, with the added benefit of offering high production output. The system is compatible with both one-to-one and one-to-many machines.
Main Process
- Loading: The Gantry Loading and Unloading System picks up a raw workpiece (usually from a pallet or conveyor system) and precisely places it into the CNC lathe's chuck or collet. This process is automated and eliminates the need for manual loading by an operator.
- Machining: The CNC lathe performs its machining operations on the workpiece, such as turning, drilling, and milling, as programmed.
- Unloading: After machining is complete, the Gantry Loading and Unloading System retrieves the finished workpiece from the lathe's chuck or collet.
- Transport: Depending on the setup, the system may transport the finished workpiece to another location for further processing, quality inspection, or packaging.
The Advantages
- Increased Productivity: Automation reduces downtime between machining operations, leading to higher throughput and productivity.
- Consistency: Automated systems provide consistent and precise handling of workpieces, reducing the risk of errors compared to manual handling.
- Reduced Labor Costs: Operators are freed up to perform more skilled tasks or oversee multiple machines, reducing the need for dedicated machine tenders.
- Improved Safety: Reducing manual handling of heavy or awkward workpieces enhances workplace safety.
- 24/7 Operation: Automated systems can run continuously, allowing for unmanned machining during nights or weekends.
| Item | Gantry Robot |
|---|---|
| Controller | Fanuc 0i-TF Plus |
| Bed swing diameter | 530 mm |
| Saddle swing diameter | 380 mm |
| Maximum turning diameter | 360 mm |
| Maximum turning length | 500 mm |
| Bar capacity | 52 mm |
| Power chuck diameter | 8” |
| Spindle motor power | 11/15 kw |
| Spindle speed | 4500 rpm |
| Spindle nose taper | A2-6 |
| Spindle bearing diameter | 100 mm |
| Spindle taper | 1/20 |
| X-axis travel | 180+20 mm |
| Z-axis travel | 500 mm |
| X-axis rapid feed rate | 24 m/min |
| Z-axis rapid feed rate | 24 m/min |
| Guide way type | Linear |
| Turret driven type | Servo |
| Tool capacity | 8T |
| OD tool shank size | 25 mm |
| ID tool shank size | 32 mm |
| Tailstock travel positioning | Hydraulic |
| Tailstock quill travel | 110 mm |
| Tailstock base travel | 425 mm |
| Quill taper size | MT#4 |
| Quill taper diameter | 70 mm |
| Floor space (LxWxH) | 3318x1675x1727 mm |
| Machine weight | 4000 kg |
DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.
| Item | Gantry Robot |
|---|---|
| Controller | Fanuc 0i-TF Plus |
| Bed swing diameter | 20.9” |
| Saddle swing diameter | 15.0” |
| Maximum turning diameter | 14.2” |
| Maximum turning length | 19.7” |
| Bar capacity | 2.0” |
| Power chuck diameter | 8” |
| Spindle motor power | 11/15 kw |
| Spindle speed | 4500 rpm |
| Spindle nose taper | A2-6 |
| Spindle bearing diameter | 3.9” |
| Spindle taper | 1/20 |
| X-axis travel | 7.1+0.8” |
| Z-axis travel | 19.7” |
| X-axis rapid feed rate | 24 m/min |
| Z-axis rapid feed rate | 24 m/min |
| Guide way type | Linear |
| Turret driven type | Servo |
| Tool capacity | 8T |
| OD tool shank size | 1.0” |
| ID tool shank size | 1.3” |
| Tailstock travel positioning | Hydraulic |
| Tailstock quill travel | 4.3” |
| Tailstock base travel | 16.7” |
| Quill taper size | MT#4 |
| Quill taper diameter | 2.8” |
| Floor space (LxWxH) | 3318x1675x1727 mm |
| Machine weight | 4000 kg |
DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.
Conveyor Belt
- Seamless Automation: Conveyor belt and gantry robot sync for fully automated handling, minimizing manual intervention.
- Reduced Labor Dependency: Minimal manual handling required; operators focus on oversight, reducing labor costs and safety risks.
- Consistent Workflow: Continuous movement of finished parts prevents bottlenecks and ensures steady production.
- Improved Space Utilization: Efficient design for compact setups, freeing up space by moving finished products immediately.
Flipping Station
- Enhanced Processing Flexibility: Allows multi-sided machining by automatically flipping workpieces, reducing re-clamping needs.
- Improved Accuracy: Consistent, automated flipping ensures precise positioning, reducing human error and increasing product quality.
- Reduced Cycle Time: Automated flipping speeds up multi-sided machining, enhancing production efficiency.
- Labor Cost Savings: Minimizes reliance on manual labor, lowering operational costs.
- Ideal for High-Volume Production: Perfect for multi-process, high-volume environments, ensuring efficient and fast workpiece flipping.