Automation Solution

Gantry Robot

Multi Pallets

An automatic parts loading and unloading system provides a solution to the high labor mobility issue, with the added benefit of offering high production output. The system is compatible with both one-to-one and one-to-many machines.


Main Process

  • Loading: The Gantry Loading and Unloading System picks up a raw workpiece (usually from a pallet or conveyor system) and precisely places it into the CNC lathe's chuck or collet. This process is automated and eliminates the need for manual loading by an operator.
  • Machining: The CNC lathe performs its machining operations on the workpiece, such as turning, drilling, and milling, as programmed.
  • Unloading: After machining is complete, the Gantry Loading and Unloading System retrieves the finished workpiece from the lathe's chuck or collet.
  • Transport: Depending on the setup, the system may transport the finished workpiece to another location for further processing, quality inspection, or packaging.

The Advantages

  • Increased Productivity: Automation reduces downtime between machining operations, leading to higher throughput and productivity.
  • Consistency: Automated systems provide consistent and precise handling of workpieces, reducing the risk of errors compared to manual handling.
  • Reduced Labor Costs: Operators are freed up to perform more skilled tasks or oversee multiple machines, reducing the need for dedicated machine tenders.
  • Improved Safety: Reducing manual handling of heavy or awkward workpieces enhances workplace safety.
  • 24/7 Operation: Automated systems can run continuously, allowing for unmanned machining during nights or weekends.
Item Gantry Robot
Controller Fanuc 0i-TF Plus
Bed swing diameter 530 mm
Saddle swing diameter 380 mm
Maximum turning diameter 360 mm
Maximum turning length 500 mm
Bar capacity 52 mm
Power chuck diameter 8”
Spindle motor power 11/15 kw
Spindle speed 4500 rpm
Spindle nose taper A2-6
Spindle bearing diameter 100 mm
Spindle taper 1/20
X-axis travel 180+20 mm
Z-axis travel 500 mm
X-axis rapid feed rate 24 m/min
Z-axis rapid feed rate 24 m/min
Guide way type Linear
Turret driven type Servo
Tool capacity 8T
OD tool shank size 25 mm
ID tool shank size 32 mm
Tailstock travel positioning Hydraulic
Tailstock quill travel 110 mm
Tailstock base travel 425 mm
Quill taper size MT#4
Quill taper diameter 70 mm
Floor space (LxWxH) 3318x1675x1727 mm
Machine weight 4000 kg

DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.

Item Gantry Robot
Controller Fanuc 0i-TF Plus
Bed swing diameter 20.9”
Saddle swing diameter 15.0”
Maximum turning diameter 14.2”
Maximum turning length 19.7”
Bar capacity 2.0”
Power chuck diameter 8”
Spindle motor power 11/15 kw
Spindle speed 4500 rpm
Spindle nose taper A2-6
Spindle bearing diameter 3.9”
Spindle taper 1/20
X-axis travel 7.1+0.8”
Z-axis travel 19.7”
X-axis rapid feed rate 24 m/min
Z-axis rapid feed rate 24 m/min
Guide way type Linear
Turret driven type Servo
Tool capacity 8T
OD tool shank size 1.0”
ID tool shank size 1.3”
Tailstock travel positioning Hydraulic
Tailstock quill travel 4.3”
Tailstock base travel 16.7”
Quill taper size MT#4
Quill taper diameter 2.8”
Floor space (LxWxH) 3318x1675x1727 mm
Machine weight 4000 kg

DISCLAIMER : KAIFENG MACHINERY CO., LTD. RESERVES THE RIGHT TO AMEND ANY SPECIFICATIONS WITHOUT PRIOR NOTICE.

Conveyor Belt

  • Seamless Automation: Conveyor belt and gantry robot sync for fully automated handling, minimizing manual intervention.
  • Reduced Labor Dependency: Minimal manual handling required; operators focus on oversight, reducing labor costs and safety risks.
  • Consistent Workflow: Continuous movement of finished parts prevents bottlenecks and ensures steady production.
  • Improved Space Utilization: Efficient design for compact setups, freeing up space by moving finished products immediately.

Flipping Station

  • Enhanced Processing Flexibility: Allows multi-sided machining by automatically flipping workpieces, reducing re-clamping needs.
  • Improved Accuracy: Consistent, automated flipping ensures precise positioning, reducing human error and increasing product quality.
  • Reduced Cycle Time: Automated flipping speeds up multi-sided machining, enhancing production efficiency.
  • Labor Cost Savings: Minimizes reliance on manual labor, lowering operational costs.
  • Ideal for High-Volume Production: Perfect for multi-process, high-volume environments, ensuring efficient and fast workpiece flipping.